Wire Harness For Medical connects power, signal and sensor circuits inside medical equipment. It is produced according to the required wire specification, harness dimensions, connector arrangement and equipment wiring layout, with configuration confirmed from drawings or samples.
Technical Specifications
|
Parameter |
Specification |
|
Circuit Count |
20 circuits |
|
Wire Gauge |
22 AWG / 24 AWG |
|
Wire Specification |
UL1569 / UL4413 |
|
Main Harness Length |
380 ± 15 mm |
|
Fiberglass Sleeving |
Black fiberglass sleeving |
|
Sleeving Temperature Rating |
200°C |
|
Sleeving Withstand Voltage |
2.5 kV |
|
Outer Wrapping |
Black cloth tape |
|
Wire Color |
Red / Black |
|
Circuit Arrangement |
As specified by harness drawing |
Wire Harness Construction
Multi-Circuit Assembly
The reference harness contains 20 circuits using 22 AWG and 24 AWG wires. Circuit positions and wiring sequence follow the approved harness drawing.
Branch & Routing
Individual wires are routed and branched according to specified connection points, harness dimensions and equipment installation requirements.
Fiberglass Sleeving
Black fiberglass sleeving is applied to specified sections for insulation and physical protection, with a 200°C temperature rating and 2.5 kV withstand voltage.
Outer Wrapping
Black cloth tape is applied to specified sections and branches to secure the wiring and maintain the required harness structure.
Connector & Terminal Assembly
Connectors and terminals are installed at specified positions according to the circuit assignment and connection layout defined in the approved harness design.
Custom Development & Sampling
Drawing-Based Development
Harness production can start from customer drawings that define circuit assignments, dimensions, wire specifications and connection requirements.
Sample-Based Development
An existing harness sample can be used as a production reference when a complete drawing is unavailable. Key dimensions, wiring and connection details are confirmed before sample production.
Prototype Verification
The initial sample can be checked against the approved drawing or reference sample for wiring sequence, harness dimensions, branch routing and connector positions.
Production Release
After sample approval, the confirmed harness configuration is used as the production reference for subsequent orders.
Medical Equipment Applications
Patient Monitoring Equipment
Internal harness assemblies can connect power, sensor, signal and control sections in patient monitors and ECG equipment.
Medical Imaging Equipment
Harness assemblies can route power and control connections between internal modules in medical imaging equipment such as CT and MRI systems.
Surgical & Treatment Equipment
Wiring assemblies can connect control modules, sensors, power circuits and functional components in surgical and treatment equipment.
Laboratory & Diagnostic Equipment
Multi-circuit harness assemblies can consolidate defined electrical connections between internal modules in laboratory and diagnostic equipment.
Electrical & Functional Testing
Continuity Testing
Each completed harness is checked for circuit continuity to identify open circuits and wiring interruptions before shipment.
Wiring & Connection Verification
Circuit sequence, wire positions and terminal connections are checked against the approved harness specification to identify wiring or connection errors.
Insulation & Withstand Checks
Electrical insulation and withstand requirements are checked according to the specified product requirements before shipment.
Appearance Inspection
The finished harness is inspected for visible defects, sleeving condition, wrapping condition and connector or terminal assembly quality.
Medical Standards & Compliance
Quality Management
Manufacturing is supported by ISO 9001, ISO 14001 and IATF 16949 management systems.
Customer-Specified Requirements
Wire, insulation, protective materials and electrical test requirements can be confirmed to match the finished equipment.
Applicable Equipment Standards
Customer requirements related to IEC 60601-1, electrical safety and EMC can be reviewed during harness configuration and inspection planning.
Compliance Documentation
Wire specifications, material documents, electrical test records and other required project documents can be confirmed before production.
FAQ
