Wire Harness for Medical

Wire Harness for Medical

Wire Harness For Medical connects power, signal and sensor circuits inside medical equipment. It is produced according to the required wire specification, harness dimensions, connector arrangement and equipment wiring layout, with configuration confirmed from drawings or samples.
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Description
Technical Parameters

Wire Harness For Medical connects power, signal and sensor circuits inside medical equipment. It is produced according to the required wire specification, harness dimensions, connector arrangement and equipment wiring layout, with configuration confirmed from drawings or samples.
 

Technical Specifications

 

Parameter

Specification

Circuit Count

20 circuits

Wire Gauge

22 AWG / 24 AWG

Wire Specification

UL1569 / UL4413

Main Harness Length

380 ± 15 mm

Fiberglass Sleeving

Black fiberglass sleeving

Sleeving Temperature Rating

200°C

Sleeving Withstand Voltage

2.5 kV

Outer Wrapping

Black cloth tape

Wire Color

Red / Black

Circuit Arrangement

As specified by harness drawing

 

Wire Harness Construction

 

Multi-Circuit Assembly
The reference harness contains 20 circuits using 22 AWG and 24 AWG wires. Circuit positions and wiring sequence follow the approved harness drawing.

 

Branch & Routing
Individual wires are routed and branched according to specified connection points, harness dimensions and equipment installation requirements.

 

Fiberglass Sleeving
Black fiberglass sleeving is applied to specified sections for insulation and physical protection, with a 200°C temperature rating and 2.5 kV withstand voltage.

 

Outer Wrapping
Black cloth tape is applied to specified sections and branches to secure the wiring and maintain the required harness structure.

 

Connector & Terminal Assembly
Connectors and terminals are installed at specified positions according to the circuit assignment and connection layout defined in the approved harness design.

 

Custom Development & Sampling

 

Drawing-Based Development
Harness production can start from customer drawings that define circuit assignments, dimensions, wire specifications and connection requirements.

 

Sample-Based Development
An existing harness sample can be used as a production reference when a complete drawing is unavailable. Key dimensions, wiring and connection details are confirmed before sample production.

 

Prototype Verification
The initial sample can be checked against the approved drawing or reference sample for wiring sequence, harness dimensions, branch routing and connector positions.

 

Production Release
After sample approval, the confirmed harness configuration is used as the production reference for subsequent orders.

 

Medical Equipment Applications

 

Patient Monitoring Equipment
Internal harness assemblies can connect power, sensor, signal and control sections in patient monitors and ECG equipment.

 

Medical Imaging Equipment
Harness assemblies can route power and control connections between internal modules in medical imaging equipment such as CT and MRI systems.

 

Surgical & Treatment Equipment
Wiring assemblies can connect control modules, sensors, power circuits and functional components in surgical and treatment equipment.

 

Laboratory & Diagnostic Equipment
Multi-circuit harness assemblies can consolidate defined electrical connections between internal modules in laboratory and diagnostic equipment.

 

Electrical & Functional Testing

 

Continuity Testing
Each completed harness is checked for circuit continuity to identify open circuits and wiring interruptions before shipment.

 

Wiring & Connection Verification
Circuit sequence, wire positions and terminal connections are checked against the approved harness specification to identify wiring or connection errors.

 

Insulation & Withstand Checks
Electrical insulation and withstand requirements are checked according to the specified product requirements before shipment.

 

Appearance Inspection
The finished harness is inspected for visible defects, sleeving condition, wrapping condition and connector or terminal assembly quality.

 

Medical Standards & Compliance

 

Quality Management
Manufacturing is supported by ISO 9001, ISO 14001 and IATF 16949 management systems.

 

Customer-Specified Requirements
Wire, insulation, protective materials and electrical test requirements can be confirmed to match the finished equipment.

 

Applicable Equipment Standards
Customer requirements related to IEC 60601-1, electrical safety and EMC can be reviewed during harness configuration and inspection planning.

 

Compliance Documentation
Wire specifications, material documents, electrical test records and other required project documents can be confirmed before production.

 

FAQ

 

Q: What information is required for quotation?

A: Provide the harness drawing or sample, circuit count, wire specification, harness dimensions, connector details and required quantity. Additional electrical or packaging requirements can also be confirmed before quotation.

Q: Can you reproduce a medical wire harness from a sample?

A: Yes. An existing harness can be used as a production reference when a complete drawing is unavailable. The final configuration is confirmed before production.

Q: What is the MOQ for this medical wire harness?

A: MOQ depends on the harness configuration and order quantity. It can be confirmed together with the drawing or sample before quotation.

Q: Can you provide compliance and material documents?

A: Required wire specifications, material documents, electrical test requirements and applicable compliance documentation can be confirmed according to the project requirements.

Q: What is the sample lead time?

A: Sample production takes approximately 5 working days, depending on the harness configuration and required components.

Q: What are the mass-production lead time and shipping terms?

A: Mass production takes approximately 15–20 working days depending on order quantity and production requirements. EXW, FOB and CIF are available, with Shanghai as the nearest export port.