Shield Flexible Flat Cable

Shield Flexible Flat Cable

Shield Flexible Flat Cable uses parallel flat copper conductors laminated between insulating films, with conductive fabric, aluminum foil, or copper foil shielding options. It supports 2–120 conductors, a minimum thickness of 0.5 mm, and custom cable dimensions, termination and shielding configurations for compact signal connections.
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Description
Technical Parameters

Shield Flexible Flat Cable uses parallel flat copper conductors laminated between insulating films, with conductive fabric, aluminum foil, or copper foil shielding options. It supports 2–120 conductors, a minimum thickness of 0.5 mm, and custom cable dimensions, termination and shielding configurations for compact signal connections.
 

Technical Specifications

 

Specification

Details

Product Type

Shield Flexible Flat Cable

Conductor

Flat copper conductor

Conductor Count

2–120 conductors

Pitch

0.5 / 1.0 / 1.25 / 1.27 / 2.54 mm

Cable Length

36 mm to several meters

Minimum Thickness

0.5 mm

Shielding Material

Conductive fabric / Aluminum foil / Copper foil

Conductor Plating

Tin / Gold / Nickel

End Reinforcement

Reinforcement plates

Signal Capability

4K/8K high-definition signal transmission

Dynamic Bending Life

Millions of cycles

Customization

Cable dimensions, shielding configuration, product design and packaging

Shielding Material Selection

 

Conductive Fabric
Conductive fabric provides a flexible shielding option for flat cable assemblies where the cable must retain its flexibility during routing or movement.

 

Aluminum Foil
Aluminum foil can be specified when a foil-based shielding construction is required around the signal conductors.

 

Copper Foil
Copper foil provides another foil shielding option for applications requiring a copper-based shielding structure.

 

Shielding Configuration
The shielding material and construction can be specified together with the cable dimensions and conductor layout. This allows the shielding structure to be incorporated into the FFC rather than added as a separate round shielded cable.

 

Cable Configuration & Connector Matching

 

Flat Conductor Layout
Parallel copper conductors are laminated between insulating films to form a thin, flat cable structure. Conductor count can be configured from 2 to 120 according to the required connection layout.

 

Pitch & Contact Arrangement
Pitch options include 0.5, 1.0, 1.25, 1.27 and 2.54 mm. The selected pitch, conductor count and contact arrangement should correspond to the mating connector.

 

Contact Surface Plating
Tin, gold and nickel plating are available for the copper conductors. The required plating can be specified according to the contact and connection requirements.

 

Reinforced Ends
Reinforcement plates can be added at the cable ends to support insertion and removal and maintain the contact area during connector assembly.
 

Custom Development & Sampling

 

Drawing or Sample-Based Development
Production can follow customer drawings, physical samples or confirmed specifications covering cable profile, conductor layout and contact arrangement.

 

Connector Fit Verification
Confirm mating connector, pitch, contact position, insertion direction and cable dimensions before production.

 

Sample Approval
Samples can be provided to verify dimensions, connector fit and assembly requirements before bulk production.

 

OEM/ODM Production
OEM/ODM orders support customized cable design and packaging, with final specifications confirmed before mass production.
 

Signal Transmission & Flexible Routing

 

4K/8K Signal Transmission
The cable supports 4K/8K high-definition signal transmission and smart TV data connections. Conductor and shielding configurations should be matched to the signal and equipment requirements.

 

Thin Flat Construction
With a minimum thickness of 0.5 mm, the cable can pass through confined internal routing spaces where conventional round shielded cable assemblies would occupy more space.

 

Repeated Flexing
The specified dynamic bending life reaches millions of cycles. The cable can therefore be considered for moving internal assemblies where repeated bending occurs during equipment operation.

 

Applications

 

LED & LCD Television
Internal display connections in LED and LCD television assemblies, including mainboard-to-display signal connections.

 

Smart TV Electronics
Signal interconnections between mainboards, display modules and other internal electronic assemblies in smart TV equipment.

 

Moving Display Assemblies
Flexible connections in adjustable or rotating display components where the cable follows repeated movement.

 

In-Car Audio-Visual Equipment
Internal signal connections in in-car TV, DVD/VCD and related automotive audio-visual equipment where flat routing and shielding are required.

 

Quality control

 

61

 

After-sales service

 

62

 

FAQ

 

Q: What information should be provided when requesting a quotation?

A: Provide the cable drawing or sample together with conductor count, pitch, length, contact arrangement, shielding material, plating and end reinforcement requirements.

Q: Can a sample be supplied before bulk production?

A: Yes. Samples can be used to verify dimensions, connector fit and assembly requirements before the bulk order is released.

Q: What should be checked when replacing an existing shielded cable?

A: Check the existing cable dimensions, connector pitch, conductor count, contact position, cable length, shielding construction and installation space before confirming the replacement specification.

Q: Can the shielding material be specified by the buyer?

A: Yes. Conductive fabric, aluminum foil and copper foil are available, and the required shielding construction can be specified during product development.

Q: Can repeat orders follow an approved sample?

A: Yes. Once the product specification and sample are confirmed, the approved configuration can be used as the reference for repeat production.

Q: Is customized packaging available for OEM/ODM orders?

A: Yes. Packaging and labeling requirements can be incorporated into OEM/ODM orders and confirmed together with the final product specification.

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